Replacement-parts-ENG

From Scan to Finished Replacement Part

FARO offers solutions to efficiently 3D capture and reverse engineer parts, components or machines that are outdated or broken. Constructed 3D models serve as the basis for replacement parts production or replacement part 3D-printing.

Capture the Shape

Digitize any as-built condition

FARO’s 3D scanning solutions enable the capture of any geometry of used parts, components or machines wherever they are geographically. You can independently capture the as-built or as-is status of parts and systems at your site in order to develop replacement parts or secure operation before they wear down over time or get damaged.

Process and Design

Model the replacement part

Use the accurate and complete 3D scan data as a starting point to re-engineer technical components or mechanical structures which allows you to build better, stronger and lighter replacements. Software solutions provided by FARO allow you to efficiently process the captured point cloud data and get the final CAD-design created.

Finished Spare Parts

Series production or 3D printing

Use the ready 3D design model of your scanned part or component and get it to the finished line. Manufacture parts in serial production with conventional methods or utilize professional 3D printing to reproduce individual parts.

Solutions for your specific needs

DESIGN SCANARM

FARO® Design ScanArm® 2.5C

Full color 3D scanning and hard probing
Up to 75μm system accuracy
Up to 3D Scanning at 600,000 points per second

The FARO Design ScanArm is a portable color 3D scanning solution tailored for 3D modeling, reverse engineering, and CAD-based design applications across the product lifecycle management (PLM) process

  • High resolution data with a volumetric accuracy of up to 75μm and noise-free scan data
  • Full Color Capture: FARO Prizm Laser Line Probe provides full color values to the point cloud
  • Ultimate portability: Optional dual hot, swappable batteries
  • Hard Probing Capabilities: Utilize high-precision probing of basic geometry

FOCUS LASER SCANNER

FARO Focus Laser Scanner

Up to 1mm system precision at 10m
Up to 900K pts/sec point capture rate
Up to 165 megapixel color resolution

Compact, lightweight and intuitive, the Focus Laser Scanner is the latest advancement in 3D scanning with innovations such as IP54 Rating, increased scanning accuracy, an internal accessory bay and a built-in compensation on-site routine.

  • Scan in challenging environments with protection from dust, debris and water splashes
  • HDR camera captures detailed images, providing balanced color even in bright conditions
  • On-site compensation functionality allows users to verify and optimize accuracy on-site
  • Manage the scanner control with ease through its large and luminous touch-screen

FRESTYLE 3D OBJECTS

FARO Freestyle3D Objects

≤ 0.5mm system precision
Up to 88,000 points/s, point cloud density increases with time

Medium volume high accuracy color handheld laser scanner for real world capture, reverse engineering, scan to print and digital archive applications.

  • Medium measurement range: 0.3.m-0.8m allows the fast capturing of components and products
  • Real-time point cloud visualization supports the intuitive data acquisition
  • Optimized for restricted area measurement without the need for artificial targets
  • Scan in full color with natural lighting or internal led flash

REVENG CAPTURE

FARO RevEng Capture

Adaptive software for a straight forward workflow

FARO RevEng is designed for any level user to scan, capture and mesh high-quality 3D mesh models for 3D design applications

  • Easy to use mesh editing tools visible on a single worksheet saves users time and workflow efficiency
  • Automatic fixing and repair tools to reduce time needed for perfect mesh modelling
  • Generate color point clouds geometrically and visually accurate relative to the scanned object
  • Export watertight perfect meshes for 3D printing

GEOMAGIC SOLUTIONS

Geomagic Software

Geomagic Wrap provides an effective scan-to-mesh solution. Design X creates a model that can be transferred to most popular CAD systems. Geomagic for SOLIDWORKS enables direct scanning into SOLIDWORKS where automated wizards easily create accurate feature-based solid parts (not capable of texture capture)

  • Seamlessly add 3D scanning into your design process so you can do more and work faster
  • Build components that integrate perfectly with existing products
  • Direct 3D print – museum visitors experience history without touching the artifact itself
  • Capture the design intent of complex geometry that cannot be measured any other way

SCENCE

FARO SCENE

Align scans using real time on-site registration / Measure, 3D visualize, export scan data / Utilize many plug-in apps

FARO SCENE software is specifically designed for FocusS Series Laser Scanners and Freestyle Scanners. SCENE processes and manages scan data efficiently and easily by using real time, on-site registration, automatic object recognition, moving objects filter, scan registration and positioning.

  • Real time, on-site registration for FocusS scan data accelerates reality capture
  • Moving Objects Filter enables unwanted people, vehicles or machinery captured in the scene during the scanning process to be automatically detected and removed
  • FARO Laser High Dynamic Range (Laser-HDR™) support – create impressive HDR quality images in a substantially short amount of time
  • Powerful 3D mesh engine allows for automatic modeling of free form shapes and enables textured meshes which can be exported as .obj and then imported as reality capture data into other applications
  • Intuitive user interface offers guidance for complex tasks
  • Powerful Virtual Reality View enables management of 3D scan data in immersive detail